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Stacking Equipment
Automated food stacking equipment brings consistent and quantifiable improvement to your production line through faster stacking solutions and improvements.
The ProStax DS 6 & 13 Drop Stacker
The ProStax DS Drop Stacker is designed to interface with our 100 Series ProLeavers. Its compact design means it can fit into almost any food production operation and its pneumatic motion control means it’s easy and affordable to maintain. The DS counter/stacker is equipped with an exit conveyor that is configurable in the field for inline discharge or discharge at 90 degrees for a more compact layout. Widths of 6” and 13” and cycle rates up to 100 per minute allow this compact system to produce at a very high level. It is great for automatic food stacking with cheese, pizza crust, flatbreads, raw dough, pressed cheese flats, omelets, deli meats etcetera. It can also be used as a burger stacking machine to load fresh burgers directly into a tray.
The ProStax DS 6 & 13 Drop Stacker
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The ProStax PS 13 Platform Stacker
The ProStax PS Platform Stacker for our 100 Series ProLeaver is available in 13” width and is designed for short portions, 6” and under in one or two lanes. While all ProStax automatic stacking systems eliminate labor and repetitive motion, the ProStax PS is designed to reduce the drop height of portions when counting and stacking. It’s great for deli meat and cheese.
The ProStax PS 13 Platform Stacker
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ProStax USS Universal Shuttle Stacker
The ProStax USS is the most flexible automated food stacker in the ProStax line-up. While many stackers are focused on long or short portions to achieve maximum speeds, the Universal Shuttle Stacker is built to handle both long and short portions with no changeover. In keeping with its “universal” name the USS is also great for applications that need to run without paper or “bypass” the ProLeaver. By simply turning the ProLeaver and the ProStax into bypass mode, products can be sent over the system without moving line components or adding auxiliary conveyors. Many other ProStax models require paper under portions to perform optimally. ProStax USS can stack products with or without paper.
ProStax USS Universal Shuttle Stacker
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ProStax CBS4 Cooked Bacon Stacker
ProStax CBS4 is the world’s only counting and stacking automation solution for pre-cooked bacon. Built specifically to automate the traditionally manual process of counting and stacking sheets of cooked bacon, the system overcomes the challenges related to conveying and stacking bacon of different cook levels. As an example, the stacker handles thin dry bacon just as well as greasy thick bacon. This is truly a breakthrough. In addition to reducing labor and repetitive motion injuries, the system combines the finished stacks into a single lane of flow for easy conveying to a packaging machine. The ProStax CBS can be optioned in a 2, 3 or 4 lane configuration to suit virtually any cook line. The system consists of a “module on frame” design meaning the stacker can be configured with either 2, 3 or 4 stacking modules attached to a common frame. These automated food stacking modules can be easily removed and maintained or repaired off-line in the maintenance shop.
ProStax CBS4 Cooked Bacon Stacker
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ProStax HPS Homestyle Patty Stacker
The ProStax HPS is specifically designed to count and stack fresh, formed, homestyle hamburger patties that have been interleaved on one of our ProLeaver systems. What really sets the ProStax HPS apart is its ability to drop stacks of burgers directly into trays. Further, at speeds up to 230 patties per minute this high speed stacker outpaces any competing solutions.
ProStax HPS Homestyle Patty Stacker
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The ProStax FW Ferris Wheel Stacker
The ProStax FW is offered in widths from 9” all the way up to 32” and can handle 1 to 7 lanes of products. This high speed stacker is specifically developed to run portions shorter than 6.5” at speeds up to 280 cycles per minute. When interfaced with one of our ProLeavers, the ProStax FW completes your automation solution by reducing labor and repetitive motion injuries while increasing throughput, uptime, and food safety. The ProStax FW can be equipped with a 90 degree stack discharge conveyor to singulate finished stacks for easy feeding of flow wrapper or packaging machine. Or you can add an optional bypass for when you want to run product that doesn’t need to be interleaved or stacked.
The ProStax FW Ferris Wheel Stacker
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