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Syrup Equipment
A syrup is a concentrated or nearly saturated solution of sucrose in water or other other aqueous liquid. A simple syrup contains only sucrose and purified water (e.g. Syrup USP). Syrups containing pleasantly flavored substances are known as flavoring syrups (e.g. Cherry Syrup, Acacia Syrup, etc.). Pharmaceutical syrups are produced by mixing purified water, sweeteners, active ingredients (API), aromas, flavours and other ingredients (thickeners, etc.). The ingredients are added by means of metering or dosing systems like flow meters and load cells to one or more reactors, the order and quantity of the ingredients to add is specified in the recipe. RGMTSI have a complete set of manufacturing equipment for making syrup based pharmaceutical solutions. Aside from colloid mills and homogenizers we have equipment that can help you at each step of the process in producing syrup dosage forms.
Colloid Mill
Colloid Mills are designed to help in the reduction of the particle size of a solid-liquid suspension in an efficient manner to get the desired size and results, thus stabilizing the emulsions more effectively. Pharmaceutical, pigment dispersion processes, chemical industries, are a few of the many industries where these colloidal mills are widely used.
Colloid Mill
- Designed as per cGMP standards
- All contact parts of colloid mill made of AISI 316
- All non-contact parts made of AISI 304
- Easy to adjust the gap between the stator and rotor
- Equipped with three-way cock assembly with recirculating pipe
- Easy to dismantle all contact parts for cleaning
- Silicon food-grade seal
- Separate discharge spout for highly viscous products
Inline Homogenizer
By utilizing the rotor or stator principle, the Inline Homogenizer comes with a sturdy design and can be used for homogenization, solid dispersion, emulsification and particle reduction processes. The homogenizer is often necessary to mix one or more substances within a liquid. This device allows to micronize and scatters the particles suspended in the fluid, so that the product become highly stable, no matter the followings treatments and stockings the products may undergo. The Homogenous Mixture For Liquid Syrup Processing delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing. Incorporating up to single sets of toothed rotor-stator heads, engineered to extremely fine radial tolerances, the Emulsifier processes product at high differential velocities, as many as 18 times in a single-pass. The result is consistent, repeatable quality at capacities exceeding those of conventional multiple-pass technology, such as in-tank high-shear mixers, colloid mills and shear pumps.
Inline Homogenizer
- Design is cGMP with all contact parts AISI 316.
- Capacity up to 5,000 liters.
- Single-pass processing results in reduced batch times by up to 80% and repeatability batch-after-batch.
- Energy savings when compared with in-tank mixers, colloid mills and homogenizers.
- Increased capacity when compared with colloid mills and homogenizers.
- Improved product quality and shelf-life stability.
- High Differential Velocities.