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Dough Moulding Equipment
Dough moulding is the final step of the makeup stage in high-speed production of pan or loaf-type bread. It is a continuous mode operation, always receiving dough pieces from the intermediate proofer and placing them into pans. The function of moulding is to shape the dough piece, according to the bread variety being produced, so that it properly fits into pans. Dough moulding equipment can be set to achieve the desired shape with a minimum amount of stress and strain on the dough.
Moulder BM600
BM600 dough moulder
Moulder BM600
- The unique drum moulding principle provides: less dough damage;more dough control, a better final product (shape and crumb structure); better degassing, finer uniform crumb structure, more threads for better expansion in the final proofer compartment (= volume); greatly reduced risk of air getting into the core of the dough, which means fewer holes in the bread; greater expansion in the last proofer (= bread volume); uniformity of the finished product ensures uniformity of the bread shape.
- Easy to operate for controlled dough make-up process (dough control).
- Less dough accumulation under the pressure board, better length control.
- Large variety of products that can be formed.
- Uniform product length, uniform shape, less dough stress.
- Process control, less double dough pieces (timing function).
- Better control of the dough extension, less pollution ensures better hygiene.
- Easy to clean: extensive variety of products on one machine; stainless steel frame with collecting bins underneath for residues; spacious access in the open position for cleaning under the pressure board; easy access to the roll-out drum area.
- Good performance: capacity of up to 5,000 pieces of dough per hour; infeed belt and centering rollers for an even product flow.
- Easy to operate: pneumatically operated, hinged pressure board; interconnected lateral guides with digital readout for quickly changeable and reproducible settings.
- Easy maintenance: pressure board can be quickly removed; endless moulder belts are easy to replace thanks to special construction of the frame; good access for easy replacement of worn parts.
Moulder BM500
BM500 dough moulder
Moulder BM500
- The unique drum moulding principle provides: less dough damage;more dough control, a better final product (shape and crumb structure); better degassing, finer uniform crumb structure, more threads for better expansion in the final proofer compartment (= volume); greatly reduced risk of air getting into the core of the dough, which means fewer holes in the bread; greater expansion in the last proofer (= bread volume); uniformity of the finished product ensures uniformity of the bread shape.
- Easy to operate for controlled dough make-up process (dough control).
- Less dough accumulation under the pressure board, better length control.
- Large variety of products that can be formed.
- Uniform product length, uniform shape, less dough stress.
- Process control, less double dough pieces (timing function).
- Better control of the dough extension, less pollution ensures better hygiene.
- Excellent performance: extensive variety of products on one machine; stainless steel frame and covers; adjustable centering of the dough piece; loose curling belt with stainless steel curling net.
- Easy to clean: manually operated hinged pressure board; hygienic design.
- Easy to operate: easy to understand and logically placed operating elements for the operator; minimum number of adjustment points (simple and effective).
- Easy to maintain: easy access and replacement of motor and toothed belt drive; improved design for easy access to wear parts (lifespan and maintenance intervals).
Moulder MS500
MS500 dough moulder
Moulder MS500
- The unique drum moulding principle provides: less dough damage;more dough control, a better final product (shape and crumb structure); better degassing, finer uniform crumb structure, more threads for better expansion in the final proofer compartment (= volume); greatly reduced risk of air getting into the core of the dough, which means fewer holes in the bread; greater expansion in the last proofer (= bread volume); uniformity of the finished product ensures uniformity of the bread shape.
- Easy to operate for controlled dough make-up process (dough control).
- Less dough accumulation under the pressure board, better length control.
- Large variety of products that can be formed.
- Uniform product length, uniform shape, less dough stress.
- Process control, less double dough pieces (timing function).
- Better control of the dough extension, less pollution ensures better hygiene.
- Teflon-coated infeed hopper for centring the pieces of dough.
- Stainless steel curling net between moulding head and pressure board.
- Pressure board with V-shaped pattern and independently adjustable lateral guides.
- Collecting bin at the outfeed point.
Unimoulder
Unimoulder is specially designed for dough with a consistency varying from a closed to an open crumb structure. The unique drum moulding principle has also been applied in this moulder.
Unimoulder
- The unique drum moulding principle provides: less dough damage;more dough control, a better final product (shape and crumb structure); better degassing, finer uniform crumb structure, more threads for better expansion in the final proofer compartment (= volume); greatly reduced risk of air getting into the core of the dough, which means fewer holes in the bread; greater expansion in the last proofer (= bread volume); uniformity of the finished product ensures uniformity of the bread shape.
- Easy to operate for controlled dough make-up process (dough control).
- Less dough accumulation under the pressure board, better length control.
- Large variety of products that can be formed.
- Uniform product length, uniform shape, less dough stress.
- Process control, less double dough pieces (timing function).
- Better control of the dough extension, less pollution ensures better hygiene.
- Excellent moulding performance at small weights and capacities.
- Moulding to suit the consistency of the dough: pneumatic pressure of the rolling pin on the dough; The moulding opening determines the thickness of the sheet of dough; speed of the process.
- The dynamic infeed rollers ensure perfect centring of the dough and a very uniform shape of the final product.
- Quick and easy to change the extension board.
- Compact design with easy access for cleaning.
Moulder MM600 / ME600
Sticky and very compact dough (rye dough for example) can be processed with the MM600 moulder or the ME600 moulding system. The MM600 moulder has two centering rollers which guide the piece of dough to the moulding roller. Both the centering rollers and the moulding rollers are adjustable and can even be bypassed when making rolled-up bread. Dough with a high percentage of rye and/or water affects the make-up. The ME600 moulding system was developed for this type of dough. The piece of dough is flattened by a pressure roller near the conveyor belt and a frequency-controlled pressure belt above the conveyor belt ensures that the piece of dough is given the desired shape.
Moulder MM600 / ME600
- The unique drum moulding principle provides: less dough damage;more dough control, a better final product (shape and crumb structure); better degassing, finer uniform crumb structure, more threads for better expansion in the final proofer compartment (= volume); greatly reduced risk of air getting into the core of the dough, which means fewer holes in the bread; greater expansion in the last proofer (= bread volume); uniformity of the finished product ensures uniformity of the bread shape.
- Easy to operate for controlled dough make-up process (dough control).
- Less dough accumulation under the pressure board, better length control.
- Large variety of products that can be formed.
- Uniform product length, uniform shape, less dough stress.
- Process control, less double dough pieces (timing function).
- Better control of the dough extension, less pollution ensures better hygiene.
- Flour duster to prevent accumulation of dough.
- Various decoration containers available for different types of seeds.
- Felt-covered extension board that is easy to adjust.